Non Armoured Cable

What is Non Armoured Cable?

Unarmoured cables offer flexibility, cost-effectiveness, and ease of installation for applications that do not necessitate additional mechanical protection. They are widely used in residential, commercial, and light industrial settings where the risk of physical damage is minimal. However, it is essential to consider the installation environment and potential hazards when deciding whether unarmoured cables are the right choice for a particular project. By understanding their specifications and weighing the pros and cons, you can make an informed decision regarding the best cable solution for your electrical needs.

Unarmoured cables are versatile electrical cables designed for applications that don't require the additional protection of an armoured layer. They offer flexibility and ease of installation, making them suitable for a wide range of environments. In this article, we will explore the specifications of unarmoured cables and examine their pros and cons.

Specifications

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Construction

  • Conductors: Unarmoured cables consist of one or more insulated electrical conductors, typically made of copper or aluminum, which carry the electrical current.
  • Insulation: The conductors are surrounded by a layer of insulation, commonly composed of materials such as PVC (Polyvinyl Chloride), XLPE (Cross-linked Polyethylene), or EPR (Ethylene Propylene Rubber).
  • Sheath: An outer protective layer, known as the sheath, encloses the conductors and insulation, providing resistance against moisture, chemicals, and other environmental factors.

Applications

  • Indoor Installations: Unarmoured cables are commonly used in indoor settings where protection against mechanical damage is not a significant concern.
  • Residential Wiring: These cables are often employed in residential buildings for electrical wiring applications, including power distribution and lighting.
  • Commercial and Light Industrial: Unarmoured cables find usage in commercial buildings and light industrial environments where physical stress is minimal.

Pros of Unarmoured Cable

  • Cost-Effective: Unarmoured cables are generally more affordable compared to their armoured counterparts, making them a cost-effective choice for applications that don't require additional protection.
  • Flexibility: The absence of an armoured layer makes unarmoured cables more flexible, allowing for easier installation in confined spaces or areas with complex routing requirements.
  • Lightweight: Unarmoured cables are lighter in weight, facilitating handling and reducing the strain on supporting structures during installation.
  • Easy Installation: Unarmoured cables are simpler to install, requiring fewer specialized tools and techniques, which can save time and labor costs.
  • Versatility: Unarmoured cables are available in various configurations and sizes, making them adaptable to a wide range of applications and electrical requirements.

Cons of Unarmoured Cable

  • Reduced Mechanical Protection: Unarmoured cables lack the additional layer of protection provided by armouring, making them more susceptible to physical damage from impact, compression, or abrasion.
  • Vulnerability to Environmental Factors: Without the added protection of an armoured layer, unarmoured cables may be more vulnerable to moisture, UV radiation, and chemicals, requiring careful consideration of the installation environment.
  • Limited Application Range: Unarmoured cables are not suitable for installations where high mechanical protection is required or in environments with harsh conditions that could compromise cable integrity.

Specifications

Type of insulation 105* Heat Resistant PVC Flame retardant Low Smoke (FRLS) Halogen Free Flame Retadant (HFFR) from 1.0 to 4.0 sq.mm.
Typical applications Wiring of panels foruse in high ambient temperatures. Wiring in high density critical installations in public places and fire prone areas. Wiring in high density critical installations in public places and fire prone areas and in vicinity of electronic systems.
Applicable standards IS694,BS6500,BS6004, IEC227,DinVDE- 0281-3 IEC 332-1,BS4066-1,IEC-754-1, ASTMD-2843,Astmd-2863,BS7211,IEC 1034,BS 6425-1 IEC3313,BS406613,IEC754-2,ASTMD-2843,ASTMD-2863,BS211,IEC 1034, BD 6425-1, DIN VDE 0282-9

Physical & Electrical Characteristics

Cross
Section
area
sq.mm.
Approx.
AWG
Overall
Dia.,
mm.,
Max.
Insulation
Thickness,
mm,
Nom.
Conductor
Config.
No. of wires/
max. dia.
Conductor
Resist.,
ohm/km
At 20*CMAx
Max
Current
rating,
Amp.
Approx.voltage
drop
per
amp per
meter,mV
0.50 22 02.6 0.6 16/0.20 39.00 006 46.0
0.75 20 02.8 0.6 24/0.20 26.00 009 31.0
1.00 18 03.0 0.6 32/0.20 019.5 014 22.0
1.50 16 03.4 0.7 30/0.25 013.3 018 15.0
2.50 14 04.2 0.8 50/0.25 07.98 024 9.10
4.00 12 04.8 0.8 56/0.30 04.95 032 5.70
6.00 10 05.6 0.8 84/0.30 03.30 042 3.80
10.0 8 07.0 1.0 124/0.30 01.91 055 2.20
16.0 6 08.2 1.0 1269/0.40 or
226/0.30
01.21 075 1.40
25.0 4 10.0 1.2 196/0.40 0.780 100 0.89
35.0 2 11.5 1.2 276/0.40 0.554 125 0.64
50.0 1 13.0 1.4 396/0.40 0.386 165 0.45
70.0 2/0 15.0 1.4 360/0.50 0.272 140 0.32
95.0 3/0 17.5 1.6 475/0.50 0.206 300 0.24
12.0 4/0 19.5 1.6 608/0.50 0.161 325 0.19
Nomminal Cross Sectional

Aria of Conductor

No.of Wires

&Diameter

ofWires

 

Nominal

Thickness

ofInsulation

Overall

Diameter

Max

Conductor

Resistance

Ohm/km

(Max)

Curreny Rating
(Sg mm) (mm) in(mm) in(mm) at20*C (Amps)
1.0(1/18) 1/1.14mm 0.70mm 3.20mm 18.1r/km 12
01.0(3/22) 3/0.66mm 2.70mm 3.20mm 18.1r/km 12
01.5(3/20) 3/0.80mm 0.70mm 3.40mm 12.1r/km 16
02.5(7/22) 7/0.68mm 0.80mm 4.20mm 7.41r/km 22
04.0(7/20) 7/0.86mm 0.80mm 4.80mm 4.61r/km 29
06.0(7/18) 7/1.05mm 0.80mm 5.60mm 3.08r/km 37
16.0(7/16) 7/1.71mm 1.00mm 8.20mm 1.15r/km 68

Conductor

Area

 

No. & Size Of Each Strand

 

Max DC Conductor resystance at 20*C Unsheathed Cable Sheathed Cable # Current Carrying Capicity
Copper Aluminium Insulation Thickness

Nominal

Overall

Diameter

Approx

Insulation

Thickness

Nominal

Sheath

Thickness

Norminal

Overall

Dimeter

Approx

copper

Conducteor

Aluminium

Conductor

sq.mm. mm. ohm/km ohm/km mm. mm. mm. mm. mm. Amp. Amp.
1.000

1.500

2.500

1/1.12

1/1.38

1/1.78

018.10

012.10

007.41

—–

018.10

012.10

0.7

0.7

0.8

2.600

2.900

3.500

0.6

0.6

0.7

0.8

0.8

0.8

04.10

04.40

05.00

010

013

020

008

010

015

4.000

6.000

10.00

1/2.25

1/2.78

1/3.55 Al

7/1.55 Cu

004.61

003.08

001.83

007.41

004.61

003.08

0.8

0.8

1.0

4.000

4.500

5.700

6.200

0.8

0.8

1.0

0.9
0.9
1.0
05.85

06.40

07.55

08.05

026

035

044

045

020

027

034

035

16.00

25.00

35.00

7/1.70

7/2.14

7/2.52

001.91

001.20

00.868

004.61

003.08

001.83

1.0

1.2

1.2

7.200

8.900

10.00

1.0

1.2

1.2

1.0

1.1

1.1

09.30

11.20

12.30

055

075

090

043

058

070

50.00

75.00

90.00

7/2.98Al

19/1.80Cu

19/2.16

19/2.52

00.387

002.68

00.193

00.641

00.443

00.320

1.4

1.4

1.6

12.00

12.00

13.80

16.00

1.4

1.4

1.2

1.2

14.50

14.50

120

120

150

175

092

092

116

135

120.0

150.0

185.0

37/2.03

37/2.24

37/2.52

00.153

00.124

0.0991

00.253

00.206

00.164

1.6

1.8

2.0

17.60

19.50

21.80

—– —– —— 200

230

265

155

175

205

240.0

300.0

400.0

61/2.24

61/2.50

61/2.86

0.0754

0.0601

0.0470

00.153

00.100

0.0778

2.2

2.4

2.6

24.80

27.50

31.10

—– —– —— 315

370

450

245

285

350

500.0

630.0

61/3.22

91/2.98

0.0366

0.0283

0.0605

0.0469

2.8

2.8

35.00

38.80

—— —– —— 530

590

410

455

Conductor Area No. & Size of Each Strand Cond. Bunched Dia. Max.DC Resistance at 20*C Insulation Thickness Nominal Cable Dia. App. #Current Carrying Capacity
Sq.mm. mm. mm. Ohm/mm. mm. Amp. Amp.
00.500 0016/0.20 01.60 39.00 0.60 02.20 004
00.750 0024/0.20 02.08 26.00 0.60 02.50 007
01.000 0032/0.20 02.60 19.00 0.60 02.60 011
01.500 0048/0.20 03.20 13.00 0.60 02.90 014
02.500 0080/0.20 04.67 07.00 0.70 03.60 019
04.000 0056/0.30 05.90 04.95 0.80 04.30 026
06.000 085/0.300 07.36 03.30 0.80 05.00 031
010.00 0140/0.30 08.74 01.91 1.00 06.80 042
016.00 0126/0.30 10.60 01.21 1.00 08.00 057
025.00 0196/0.40 12.56 00.78 1.20 10.00 071
035.00 0276/0.40 14.54 08.74 1.20 11.40 091
050.00 0396/0.40 16.45 10.60 1.40 13.70 120
070.00 0440/0.45 18.45 12.56 1.40 15.60 161
095.00 0590/0.45 20.40 14.54 0.60 18.00 200
120.00 0750/0.45 23.30 16.45 0.60 20.00 225
150.00 0943/0.45 26.00 18.45 0.60 22.30 240
185.00 1150/0.45 30.10 20.40 0.60 24.60 300
240.00 1500/0.45 00.94 23.30 0.60 28.00 425
300.00 1875/0.45 01.13 26.00 0.60 31.00 475
400.00 2500/0.45 01.31 30.10 0.60 35.70 550

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