Armoured Cable

What is Armoured Cable?

Armoured cables offer significant advantages in terms of protection, durability, and reliability. With their ability to withstand challenging conditions, these cables are widely used in various industries and outdoor installations. While they may come at a higher cost and have installation complexities, the benefits they offer outweigh these drawbacks. Consider the specifications and requirements of your specific project when deciding whether armoured cables are the right choice for your electrical infrastructure needs.

Armoured cable, a robust and reliable electrical solution, provides enhanced protection against mechanical damage and environmental hazards. Its unique design makes it ideal for demanding applications that require durability and longevity. In this article, we will delve into the specifications of armoured cables and explore their pros and cons.

Construction

  • Conductors: Armoured cables typically consist of one or more insulated electrical conductors, commonly copper or aluminum, which carry the electrical current.
  • Insulation: The conductors are surrounded by a layer of insulation, usually made of PVC (Polyvinyl Chloride), XLPE (Cross-linked Polyethylene), or EPR (Ethylene Propylene Rubber).
  • Armouring: The cable features a protective layer that provides mechanical strength. Armours can be metallic, such as steel or aluminum, or non-metallic, such as aramid fibers or reinforced plastics.
  • Sheath: An outer layer, known as the sheath, encloses the conductors and armor, providing additional protection against moisture, UV radiation, and chemical exposure.

Application

  • Outdoor Installations: Armoured cables are commonly used in outdoor settings, including underground installations, direct burial, and aerial applications.
  • Industrial Settings: These cables are suitable for industrial environments where heavy machinery, vibrations, or other physical hazards are present.
  • Harsh Environments: Armoured cables excel in areas with high humidity, moisture, or exposure to chemicals, making them popular in petrochemical plants, mines, and wastewater treatment facilities.

Pros of Armoured Cable

  • Enhanced Protection: The armoured layer shields the cable from mechanical damage, such as impact, compression, and abrasion, extending its lifespan.
  • Resistance to Environmental Hazards: Armoured cables are designed to withstand moisture, chemicals, UV radiation, and extreme temperatures, ensuring reliable performance in various conditions.
  • Durability: The robust construction of armoured cables makes them highly durable, reducing the risk of downtime or frequent maintenance.
  • Safety: The extra protection provided by armoured cables minimizes the chances of electrical faults, short circuits, and potential hazards.
  • Versatility: Armoured cables are available in various configurations, allowing for customization to suit specific installation requirements.

Cons of Armoured Cable:

  • Increased Cost: Armoured cables tend to be more expensive than non-armoured cables due to the additional materials and manufacturing processes involved.
  • Rigidity: The armoured layer adds rigidity to the cable, making it less flexible compared to non-armoured cables. This may limit their suitability in certain applications where flexibility is crucial.
  • Installation Complexity: The armoured layer requires specialized tools and techniques for installation, increasing the complexity of the installation process.

Specifications

Type of insulation 105* Heat Resistant PVC Flame retardant Low Smoke (FRLS) Halogen Free Flame Retadant (HFFR) from 1.0 to 4.0 sq.mm.
Typical applications Wiring of panels foruse in high ambient temperatures. Wiring in high density critical installations in public places and fire prone areas. Wiring in high density critical installations in public places and fire prone areas and in vicinity of electronic systems.
Applicable standards IS694,BS6500,BS6004, IEC227,DinVDE- 0281-3 IEC 332-1,BS4066-1,IEC-754-1, ASTMD-2843,Astmd-2863,BS7211,IEC 1034,BS 6425-1 IEC3313,BS406613,IEC754-2,ASTMD-2843,ASTMD-2863,BS211,IEC 1034, BD 6425-1, DIN VDE 0282-9

Physical & Electrical Characteristics

Cross
Section
area
sq.mm.
Approx.
AWG
Overall
Dia.,
mm.,
Max.
Insulation
Thickness,
mm,
Nom.
Conductor
Config.
No. of wires/
max. dia.
Conductor
Resist.,
ohm/km
At 20*CMAx
Max
Current
rating,
Amp.
Approx.voltage
drop
per
amp per
meter,mV
0.50 22 02.6 0.6 16/0.20 39.00 006 46.0
0.75 20 02.8 0.6 24/0.20 26.00 009 31.0
1.00 18 03.0 0.6 32/0.20 019.5 014 22.0
1.50 16 03.4 0.7 30/0.25 013.3 018 15.0
2.50 14 04.2 0.8 50/0.25 07.98 024 9.10
4.00 12 04.8 0.8 56/0.30 04.95 032 5.70
6.00 10 05.6 0.8 84/0.30 03.30 042 3.80
10.0 8 07.0 1.0 124/0.30 01.91 055 2.20
16.0 6 08.2 1.0 1269/0.40 or
226/0.30
01.21 075 1.40
25.0 4 10.0 1.2 196/0.40 0.780 100 0.89
35.0 2 11.5 1.2 276/0.40 0.554 125 0.64
50.0 1 13.0 1.4 396/0.40 0.386 165 0.45
70.0 2/0 15.0 1.4 360/0.50 0.272 140 0.32
95.0 3/0 17.5 1.6 475/0.50 0.206 300 0.24
12.0 4/0 19.5 1.6 608/0.50 0.161 325 0.19
Nomminal Cross Sectional

Aria of Conductor

No.of Wires

&Diameter

ofWires

 

Nominal

Thickness

ofInsulation

Overall

Diameter

Max

Conductor

Resistance

Ohm/km

(Max)

Curreny Rating
(Sg mm) (mm) in(mm) in(mm) at20*C (Amps)
1.0(1/18) 1/1.14mm 0.70mm 3.20mm 18.1r/km 12
01.0(3/22) 3/0.66mm 2.70mm 3.20mm 18.1r/km 12
01.5(3/20) 3/0.80mm 0.70mm 3.40mm 12.1r/km 16
02.5(7/22) 7/0.68mm 0.80mm 4.20mm 7.41r/km 22
04.0(7/20) 7/0.86mm 0.80mm 4.80mm 4.61r/km 29
06.0(7/18) 7/1.05mm 0.80mm 5.60mm 3.08r/km 37
16.0(7/16) 7/1.71mm 1.00mm 8.20mm 1.15r/km 68

Conductor

Area

 

No. & Size Of Each Strand

 

Max DC Conductor resystance at 20*C Unsheathed Cable Sheathed Cable # Current Carrying Capicity
Copper Aluminium Insulation Thickness

Nominal

Overall

Diameter

Approx

Insulation

Thickness

Nominal

Sheath

Thickness

Norminal

Overall

Dimeter

Approx

copper

Conducteor

Aluminium

Conductor

sq.mm. mm. ohm/km ohm/km mm. mm. mm. mm. mm. Amp. Amp.
1.000

1.500

2.500

1/1.12

1/1.38

1/1.78

018.10

012.10

007.41

—–

018.10

012.10

0.7

0.7

0.8

2.600

2.900

3.500

0.6

0.6

0.7

0.8

0.8

0.8

04.10

04.40

05.00

010

013

020

008

010

015

4.000

6.000

10.00

1/2.25

1/2.78

1/3.55 Al

7/1.55 Cu

004.61

003.08

001.83

007.41

004.61

003.08

0.8

0.8

1.0

4.000

4.500

5.700

6.200

0.8

0.8

1.0

0.9
0.9
1.0
05.85

06.40

07.55

08.05

026

035

044

045

020

027

034

035

16.00

25.00

35.00

7/1.70

7/2.14

7/2.52

001.91

001.20

00.868

004.61

003.08

001.83

1.0

1.2

1.2

7.200

8.900

10.00

1.0

1.2

1.2

1.0

1.1

1.1

09.30

11.20

12.30

055

075

090

043

058

070

50.00

75.00

90.00

7/2.98Al

19/1.80Cu

19/2.16

19/2.52

00.387

002.68

00.193

00.641

00.443

00.320

1.4

1.4

1.6

12.00

12.00

13.80

16.00

1.4

1.4

1.2

1.2

14.50

14.50

120

120

150

175

092

092

116

135

120.0

150.0

185.0

37/2.03

37/2.24

37/2.52

00.153

00.124

0.0991

00.253

00.206

00.164

1.6

1.8

2.0

17.60

19.50

21.80

—– —– —— 200

230

265

155

175

205

240.0

300.0

400.0

61/2.24

61/2.50

61/2.86

0.0754

0.0601

0.0470

00.153

00.100

0.0778

2.2

2.4

2.6

24.80

27.50

31.10

—– —– —— 315

370

450

245

285

350

500.0

630.0

61/3.22

91/2.98

0.0366

0.0283

0.0605

0.0469

2.8

2.8

35.00

38.80

—— —– —— 530

590

410

455

Conductor Area No. & Size of Each Strand Cond. Bunched Dia. Max.DC Resistance at 20*C Insulation Thickness Nominal Cable Dia. App. #Current Carrying Capacity
Sq.mm. mm. mm. Ohm/mm. mm. Amp. Amp.
00.500 0016/0.20 01.60 39.00 0.60 02.20 004
00.750 0024/0.20 02.08 26.00 0.60 02.50 007
01.000 0032/0.20 02.60 19.00 0.60 02.60 011
01.500 0048/0.20 03.20 13.00 0.60 02.90 014
02.500 0080/0.20 04.67 07.00 0.70 03.60 019
04.000 0056/0.30 05.90 04.95 0.80 04.30 026
06.000 085/0.300 07.36 03.30 0.80 05.00 031
010.00 0140/0.30 08.74 01.91 1.00 06.80 042
016.00 0126/0.30 10.60 01.21 1.00 08.00 057
025.00 0196/0.40 12.56 00.78 1.20 10.00 071
035.00 0276/0.40 14.54 08.74 1.20 11.40 091
050.00 0396/0.40 16.45 10.60 1.40 13.70 120
070.00 0440/0.45 18.45 12.56 1.40 15.60 161
095.00 0590/0.45 20.40 14.54 0.60 18.00 200
120.00 0750/0.45 23.30 16.45 0.60 20.00 225
150.00 0943/0.45 26.00 18.45 0.60 22.30 240
185.00 1150/0.45 30.10 20.40 0.60 24.60 300
240.00 1500/0.45 00.94 23.30 0.60 28.00 425
300.00 1875/0.45 01.13 26.00 0.60 31.00 475
400.00 2500/0.45 01.31 30.10 0.60 35.70 550

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